Precision Tool & Die

Tooling design and manufacturing is Columba Industries’ core business.  We understand that high quality tools are critical for precision manufacturing.

Our designer engineers are professionally trained and have many years of experience in production of tooling and parts.  The key to our success is anticipation of potential problems in production and designing in features early on to make it easier for production.  We commit to total attention to all details, and continuous improvement to meet all customer expectations thoroughly.

STAMPING TOOL DESIGN AND MANUFACTURING CAPABILITIES

Tool Design and Manufacturing Capabilities
  • Stage Die
  • Progressive Die
  • Transfer Die
Coverage on Automotive Body Structure
  • Suspension Part
  • Brake System Part
  • Window Lift System Part
  • Chassis Part
  • Seating System Part
  • Clutch Part
  • Bumper Part
Manufacturing Capabilities

CNC machining center: 21 sets; max working platform: 4200X2700mm

6 sets of high precision wire EDMs and 6 sets of medium wire EDMs

Crane max workload: 32 tons

Example of progressive tool with 22 steps 4.4*1.1*0.9m; Weight:  15Ton

Example of sizes of Dies built: 4.8 ×2.7 m; 5.7 ×1.6 m; 1.8 ×4.2 m

Measurement Equipment
  • 3 sets of programmable CMM machine
  • Projector
  • Blue light scanner
Press Tonnage for Die Tryout: 300T - 1600T (some presses equipped with feeders)
  • 630T stamping plate size 4000*1500mm
  • 800T stamping plate size 4600*1500mm
  • 1200T stamping plate size 5500*2000mm

Design Software We Use

OUR TOOL & DIE GALLERY

Below are some approaches we take in managing tooling projects to achieve best results

Suppliers of Outsourced Components

  • Misumi Punch ● Fibro ● Dadco ● DANLY ● Kaller ● Dayton ● Nitro Gas

Quality Control Matrix

  • Control Plan (Arrival check, In-process check, Product integrity check)
  • APQP, PPAP, FMEA, Cpk/SPC, GRR/MSA, Six Sigma approaches
  • Poka Yoke (Mistake Proofing)
  • 3rd Party inspection service
  • Checking Fixture introduction
  • Calibration & Preventative Maintenance
  • OSHA & Environment Policy

International Tooling Program Process

  • 3D Strip Layout –
  • AutoFORM simulation ->
  • 50% Design Approval ->
  • 100% Design Approval ->
  • Tool Machining ->
  • Tool Assembly ->
  • Tool Tryout (iteration) ->
  • Tool Buy Off ->
  • Sample Parts ->
  • Tool shipment ->
  • Tool Run Off & Homeline Support->

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