New Product Development
Manufacturing Solutions
FROM THE SELECTION OF RAW MATERIALS TO DETERMINATION OF PRODUCTION PROCESSES WE ENSURE THROUGH CONSIDERATION OF ALL OPTIONS AND ACHIEVING BEST RESULT WITH LEAST INVESTMENT FROM THE CUSTOMER.
Columba Industries provide one stop service of new product development, manufacturing, which allows our customers to focus on innovations and bringing new product ideas to the market. We understand the complexity and main challenges in in both product design and manufacturing areas.
All our engineers are cross trained in both design and manufacturing. With our expertise, knowledge, and experiences, we implement the principle of design for manufacturing to the full, so that product cost is taken out of the design before products are made. Besides, we also make continuous improvement to keep the direct manufacturing cost to the minimum.
AN EXAMPLE OF OUR RECOMMENDATION TO CUSTOMER
On Material Selection for a patented product invention
PLASTIC INJECTION MOLDING
with 25lb force applied to lid and rack over long period of time, plastics material will crack and is not recommended
SHEET METAL FORMING
Major design changes of the lids and welding process are needed; feel and look thinner, less premium, looks more fragile; not recommended
STAINLESS STEEL FORGING & MACHINING
Better cost than machining from SS blocks; quoted
ALUMINUM MACHINING (QUOTED)
ALUMINUM FORGING & MACHINING (QUOTED & RECOMMENDED)
AN EXAMPLE OF OUR RECOMMENDATION TO CUSTOMER
On Manufacturing Process for a patented product invention.
STAINLESS STEEL FORGING & MACHINING (FORGING & CNC TOOL $6500; $11.47 EA)
Processes: Forging SS316L – Milling Flat Surface – Milling Inner Surface – Deburring – Milling 4 Sides – Deburring – Cleaning – Polishing – Vacuum Plating Inspection
ALUMINUM MACHINING (CNC TOOL: $3000; $3.77 EA)
Processes: Purchased Shaped AL 6063 – Milling Inner Surface & 4 sides – Milling Flat Surface – Deburring – Drilling – Deburring – Milling Side Holes – Deburring – Cleaning – Polishing – Sand Blasting – Anodizing – Inspection
ALUMINUM FORGING & MACHINING (FORGING TOOL: $4200; $2.20 EA)
Processes: forging – CNC Machining – Sand Lasting – Anodizing – Inspection
COSTS ARE FOR EITHER LID A OR B BASED ON 50K MOQ
COLLABORATION WITH OUR CUSTOMERS!
Columba Industries transforms customers’ ideas to real products with least cost and unmatched speed, and greatly simplify customers’ new product launch process below
Seeking Product Solutions? Questions on Designs, Intellectual Properties, or Global Supply Chain? Contact us via filling the form below.
LOCATIONS
Columba Industries Corporation
Pewaukee, WI 53072, USA
Columba Industries Corporation
Shenzhen, Guangdong
China, PC 518172
FOLLOW US
